Robot Incident Response Checklist
Immediate operational, legal, and reporting steps following a collision, physical injury, property damage event, or security breach involving an automated physical system.
Who this is for
Fleet operations teams, incident response managers, field supervisors, and risk management counsel.
Instructions
Work the sections in order. Record the time each step is completed. Deadlines are calendar-based unless noted.
Immediate response (0 to 1 hour)
Physical containment and emergency response
Time completed:
Law enforcement and first responder coordination
Data preservation and evidence hold
Notifications (1 to 24 hours)
Insurer and vendor notification
Workplace fatalities and hospitalizations (OSHA)
Regulator filings and deadlines
| Regulator | Trigger | Deadline | Citation |
|---|---|---|---|
| DPS and local law enforcement | Automated motor vehicle collision | Per statutory notice requirements | Texas Transportation Code § 545.457 |
| NHTSA | Crash involving a Level 3 through Level 5 ADS vehicle, for manufacturers and operators named in the order, when the order's criteria are met (hospital-treated injury, fatality, vehicle tow-away, air bag deployment, or vulnerable road user strike) | 5 calendar days | Standing General Order 2021-01 |
| NHTSA | Crash involving a Level 2 ADAS vehicle, for manufacturers and operators named in the order, when the order's criteria are met (hospital-treated injury, fatality, air bag deployment, or vulnerable road user strike; tow-away alone is not a Level 2 criterion) | 5 calendar days | Standing General Order 2021-01 |
| NHTSA | Monthly summary of all ADS crashes, including those not meeting the 5-day criteria | Monthly | Standing General Order 2021-01 |
| OSHA | Work-related fatality | 8 hours | 29 C.F.R. § 1904.39 |
| OSHA | Work-related hospitalization, amputation, or eye loss | 24 hours | 29 C.F.R. § 1904.39 |
| FAA | UAS accident involving serious injury to any person, loss of consciousness, or damage to property other than the small unmanned aircraft itself exceeding $500 | 10 calendar days | 14 C.F.R. § 107.9 |
| FDA | Medical device malfunction (surgical or healthcare robotics) | Per Medical Device Reporting timelines | 21 C.F.R. Part 803 |
| CPSC | Consumer product defect or hazard (Section 15(b)) | Per statutory reporting duties | 15 U.S.C. § 2064 |
Root cause investigation and return to service
Incident number:
Reviewer name and title:
Date:
Sources
- NHTSA Standing General Order 2021-01 (crash reporting)
- 29 C.F.R. § 1904.39 (OSHA reporting)
- 14 C.F.R. § 107.9 (UAS accident reporting)
